ECI-Hub

EUSR – SHEA Water

kirsty — Wed, 15 Jul 2026 09:42:43 +0000

Site Safety Training

EUSR – SHEA Water

COMING SOON COMING SOON COMING SOON COMING SOON COMING SOON COMING SOON COMING SOON COMING SOON

Overview

SHEA Water (Safety, Health & Environmental Awareness for Water) is the UK water industry’s standard Health, Safety and Environmental Awareness scheme for anyone working on operational water sites. It is a CSCS Alliance scheme, so a SHEA Water registration also carries CSCS Logo recognition – giving cardholders access to CSCS-controlled operational sites without needing to carry a separate card.

The scheme was developed in collaboration with employers and key stakeholders from across the water and utilities sector, so its content is directly relevant to real site risks – helping to improve workforce safety and reduce the costs associated with injury, illness, or accidents.

From the 1st October 2026 the CSCS partner card status is being removed from all EUSR SHEA cards. The SHEA course will still lead to a green labourer CSCS card, but it will be a separate card and at an additional cost. Blue and gold CSCS cards can also be applied for, but proof of qualifications/skills/training will be required. Further information on these changes can be found on the EUSR website here.

Please note: anyone entering a clean water site or working on the clean water network (“Restricted Operations”) must also hold a valid National Water Hygiene EUSR registration in addition to SHEA Water.

Who is it for

SHEA Water is for anyone working on operational sites across the water and utilities sector, including site operatives, contractors, and supervisors who need a recognised, portable health, safety and environmental awareness qualification.

When do the courses run?

This SHEA Water course is delivered online in a single day. You can select a date and time that suits through the booking button .

If you would like to request trainer-led (classroom) training please contact us here.

Why SHEA Water Training?

Holding a SHEA Water registration demonstrates that an individual understands their workplace responsibilities and can identify, control and respond to the hazards and emergencies typical of operational water sites. Because it’s a CSCS Alliance scheme, it also gives cardholders CSCS-recognised access to controlled sites, reducing the need to hold multiple cards. It’s recognised by CITB for short-course duration funding purposes and maps to the standards for the CITB Level 1 Award in Health and Safety in a Construction Environment.

Learning Outcomes

The SHEA Water programme consists of 8 modules:

Module 1: Understanding our workplace responsibilities
Module 2: Understanding the effects of our work on the environment
Module 3: Identifying and controlling risks
Module 4: Common hazards and controls in the workplace
Module 5: Occupational health hazards
Module 6: Responding to emergencies
Module 20: Clean and waste water operations
Module 21: Highway working and excavations (Water)

Assessment

Each module is assessed through a multiple-choice assessment, set by EUSR.

Renewal

SHEA Water registration is valid for three years. You will receive a virtual card to display on your mobile phone using the Vircarda app, as well as the physical card.

Key Information

Duration: One day

Online Delivery: this course can be attended remotely

Group Bookings: can be arranged in-person or as online delivery on request.

If you would like to request in-person trainer led training please contact us here.

Certification: is usually issued with 48hours of completing the training but can be fast tracked if required and lasts for 3 years.

Pricing & Booking

Cost – £170+VAT

COMING SOON

“This a great alternative to travelling to a classroom. We were able to sit the training while we waited for the weather to clear up. The team are very helpful, it was nice to be able to pick up the phone and speak to a real person – Thanks for your help Clio!”

Course Content

Related Courses

Benefits for Learners and Managers

Completing the Functional Safety Foundation course delivers the following benefits:

Improved safety culture: Personnel gain an appreciation of the role of functional safety in preventing accidents and reducing risk.
Regulatory compliance: Understanding IEC 61511 and related standards helps organisations meet legislative requirements and industry best practice.
Enhanced competence: The course forms part of the CompEx competency pathway, supporting future progression to more advanced modules.
Cross‑functional awareness: Both technical and non‑technical staff develop a shared language and understanding, improving collaboration across departments.
Cost‑effective training: With no prerequisites and flexible delivery options, FSF is an accessible introduction to functional safety for a broad audience.

Course Content

The FSF curriculum covers foundational concepts and real‑world examples to reinforce learning. Key topics include:

Functional safety principles – introduction to functional safety, safety integrity levels (SIL) and the role of SIS.
Standards and regulation – overview of IEC 61511 and IEC 61508, differences between sector‑specific standards and how they integrate with ATEX/DSEAR requirements.
Lifecycle phases – hazard and risk analysis, specification of SIFs, design and engineering, installation, validation, operation, maintenance and decommissioning.
Testing and proof concepts – types of proof testing, coverage and interpretation of test results.
Overrides, inhibits and management of change – safe management of overrides and inhibits, and the importance of robust procedures.
Assessments and audits – conducting functional safety assessments and audits to ensure compliance and continuous improvement.

Course Content

FAQs

Benefits for Learners and Managers

Completing the Functional Safety Foundation course delivers the following benefits:

Improved safety culture: Personnel gain an appreciation of the role of functional safety in preventing accidents and reducing risk.
Regulatory compliance: Understanding IEC 61511 and related standards helps organisations meet legislative requirements and industry best practice.
Enhanced competence: The course forms part of the CompEx competency pathway, supporting future progression to more advanced modules.
Cross‑functional awareness: Both technical and non‑technical staff develop a shared language and understanding, improving collaboration across departments.
Cost‑effective training: With no prerequisites and flexible delivery options, FSF is an accessible introduction to functional safety for a broad audience.

Course Content

The FSF curriculum covers foundational concepts and real‑world examples to reinforce learning. Key topics include:

Functional safety principles – introduction to functional safety, safety integrity levels (SIL) and the role of SIS.
Standards and regulation – overview of IEC 61511 and IEC 61508, differences between sector‑specific standards and how they integrate with ATEX/DSEAR requirements.
Lifecycle phases – hazard and risk analysis, specification of SIFs, design and engineering, installation, validation, operation, maintenance and decommissioning.
Testing and proof concepts – types of proof testing, coverage and interpretation of test results.
Overrides, inhibits and management of change – safe management of overrides and inhibits, and the importance of robust procedures.
Assessments and audits – conducting functional safety assessments and audits to ensure compliance and continuous improvement.

Course Outcomes

Understand IEC 61511 and related functional safety standards.
Describe functional safety lifecycle phases.
Recognise operation, maintenance, testing and audit requirements for safety instrumented functions.
Apply basic risk reduction strategies and appreciate the role of safety systems in hazardous industries.

Who Should Attend

Operators, maintenance technicians and supervisors
Process engineers, asset engineers and plant managers.
HSE advisors, project managers and other personnel requiring functional safety awareness.
Open to technical and non‑technical staff – no prerequisites.

Delivery & Pricing

Duration: Two‑day theory‑only course (8–10 hours guided learning).
Formats: In person at our Sunbury‑on‑Thames centre, live virtual classroom or on‑site delivery for groups.
Cost: Price on application; discounts available for group bookings.
Upcoming dates: Please contact us for the next available session.

Certification & Recognition

Awarded the CompEx Functional Safety Foundation Certificate on passing the exam.
Assessment via online multiple‑choice exam (30 questions, 45 minutes).
Certification demonstrates understanding of functional safety principles and supports progression within the CompEx competency pathway.

FAQs

General

What is the SHEA Water scheme?

SHEA Water (Safety, Health & Environmental Awareness for Water) is the water industry's standard Health, Safety and Environmental Awareness scheme. It's a CSCS Alliance scheme, so your EUSR card also carries CSCS Logo recognition, giving you access to CSCS-controlled operational sites without needing to carry a separate card.

Who needs a SHEA Water registration?

Anyone working on operational sites across the water and utilities sector, including site operatives, contractors, and supervisors, who needs a recognised health, safety and environmental awareness qualification to access those sites.

Is this course suitable for individuals or only organizations?

Both. You can book as an individual, or your organisation can arrange bulk/group bookings so your whole team gets registered at once.

Is prior experience in the water industry required to take this course?

No prior experience is necessary. The course is suitable for beginners as well as experienced professionals seeking certification or renewal.

How does SHEA Water relate to National Water Hygiene registration?

They're separate registrations that cover different risks. SHEA Water covers general health, safety and environmental awareness for operational sites, while National Water Hygiene specifically covers safe drinking water practices. Anyone entering a clean water site or working on the clean water network ("Restricted Operations") needs a valid National Water Hygiene registration in addition to SHEA Water.

Course Details

How long does it take to complete the course?

The course is complete within one day and you can select a date and time that best suits you.

What topics are covered in the course?

The course covers 8 modules: understanding our workplace responsibilities, the effects of our work on the environment, identifying and controlling risks, common hazards and controls in the workplace, occupational health hazards, responding to emergencies, clean and waste water operations, and highway working and excavations (water)

Are there any practical sessions included in the course?

As this is an online course, the training is theoretical and includes interactive modules, videos, and quizzes to ensure understanding. Practical application will occur on-site during your work.

Will there be an assessment during the course?

Each module is assessed through a multiple-choice assessment, set by EUSR. You must pass these to receive your certification.

Certification

What do I get upon completing the course?

Once you pass the assessment, you will receive a virtual card to display on your mobile phone using the Vircarda app, as well as the physical card.

How do I receive my SHEA Water card?

Your card is issued once you've successfully completed the training and passed the assessments.

Certification is usually issued within 48 hours of completing the training but can be fast-tracked on request.

Can I renew my card through this course?

Yes, this course is suitable for those renewing their SHEA Water certification.

How long does my SHEA Water registration last?

Your registration is valid for 3 years from the date of issue.

Is this certification recognised across the UK?

Yes. SHEA Water is a nationally recognised EUSR scheme and a CSCS Alliance scheme, so it's recognised by UK water companies and CSCS-controlled sites across the country.

E-Learning Platform

What technology do I need to access the course?

You only need an internet connection and a device like a computer, tablet, or smartphone. The course platform is accessible from all modern browsers.

What if I have technical issues while taking the course?

Our support team is available to assist you with any technical difficulties. Simply contact us here.

Can multiple people from my organization take the course simultaneously?

Yes, we offer options for group registrations with potential discounts for bulk enrollments.

La entrada EUSR – SHEA Water se publicó primero en ECI-Hub.

Tank Storage Association & ECI Hub (Podcast)

kirsty — Wed, 01 Jul 2026 15:35:01 +0000

Learning from Buncefield: Terminals Talk Podcast

In December 2025, ECI-Hub partnered with the Tank Storage Association to release an animated case-study video marking the 20th anniversary of the Buncefield explosion – one of the largest peacetime incidents in Europe. In this episode of Terminals Talk, Jon Wallis and TSA CEO Peter Davidson sit down to talk honestly about why Buncefield still matters, what progress the industry has made, and what still concerns them when they’re on site today. It’s not a history lesson. It’s a conversation about whether we’re doing enough to make sure it doesn’t happen again.

This episode of the Terminal Talks Podcast marks the latest step in an ongoing partnership between ECI-Hub and the Tank Storage Association, focused on keeping the lessons of Buncefield accessible and actionable for the industry today.

The conversation builds on the recent release of the animated Buncefield anniversary case-study video, a joint output between ECI-Hub and the TSA,and explores how organisations across high-hazard industries can keep critical safety lessons alive through clear, accessible training and shared learning.

For ECI-Hub, this collaboration reflects a core part of our mission: making it easier for the sector to learn from past incidents, not just document them. Working alongside the Tank Storage Association gives these lessons a wider platform and keeps them in active use – through training, case studies, and ongoing conversations like this one, rather than letting them fade from institutional memory.

What you’ll hear in this episode:

How the Buncefield incident continues to shape safety culture, training, and practice today
Why accessible, ongoing learning is critical to preventing repeat incidents
The role of collaboration and knowledge-sharing across high-hazard industries
The story behind ECI-Hub and the animated case-study video marking the anniversary

Watch The Animated Buncefield Case-Study Video

Designed to make the lessons of Buncefield clear and accessible to everyone in the sector, this animated case-study video revisits the events of 11 December 2005 and why they continue to matter more than twenty years on. Released by ECI-Hub and the Tank Storage Association, it supports the ongoing work of training, shared learning, and collaboration that keeps critical safety knowledge alive.

Try The Buncefield Simulation Game - Free

We’ve built an interactive simulation game based on the events of 11 December 2005. Work through the decisions made that night. See how the layers of protection failed one by one. Understand how small failures compound into catastrophe.
It’s free. It’s open to anyone. And it takes less time than reading an incident report – but it’ll stick with you longer. Use it for your own learning, share it with your team, or drop it into your next toolbox talk or safety briefing.

Coming soon. Leave your name and email below and we’ll let you know the moment it’s live.

Related Resources

Insights

Buncefield Disaster

January 28, 2026 No Comments

Buncefield: Lessons for Today’s High‑Hazard Industries INSIGHT What’s The Most Effective Way To Improve Integrity Across The Board? The Buncefield explosion remains one of the ...

Insights

Buncefield Disaster (Video)

January 22, 2026 No Comments

To mark the 20th anniversary of the Buncefield explosion, ECI-hub, in partnership with the Tank Storage Association (TSA), have launched a new animated case-study video ...

La entrada Tank Storage Association & ECI Hub (Podcast) se publicó primero en ECI-Hub.

Thames Water Safety Passport – SkillGuard FAQ

kirsty — Tue, 30 Jun 2026 08:58:44 +0000

Site Safety Training

Thames Water Safety Passport – SkillGuard FAQ

SkillGuard for Utilities

Your company is responsible for managing employee profiles on SkillGuard for Utilities. If your company is not registered yet, you can sign up here.
For guidance on creating a worker record, click here.
For assistance with SkillGuard, you can contact help.desk@causeway.com.

Virtual Cards

Virtual cards will be issued by your company’s SkillGuard administrator. Instructions on how to issue virtual cards can be found here.

What is a SkillGuard number?

A SkillGuard number is the unique number shown on the front of a Causeway SkillGuard for Utilities card. It is linked to that individual’s personal training and competency record on the SkillGuard for Utilities database, and it is required to access Thames Water sites.
A SkillGuard number is 10 digits long and begins with the prefix “16” (e.g. 16-XXXXXXXX).

Why do I need a SkillGuard number?

A current and valid SkillGuard number is required for every delegate booked onto Thames Water Safety Passport training.

Important: competency cannot be awarded on a delegate’s SkillGuard record without a valid SkillGuard number. This can be provided after they complete the training course.

How do I obtain a SkillGuard number?

How you obtain a SkillGuard number depends on whether your company is already registered with SkillGuard for Utilities.

If your company is already registered with SkillGuard for Utilities:

Log in to SkillGuard for Utilities.
Select “Search for My People”.
Press Search to find the SkillGuard number for any of your registered employees.

If your company is not yet registered with SkillGuard for Utilities:

You will need to register your company with SkillGuard for Utilities before SkillGuard numbers can be issued for your workforce.
Once registered, you can look up or generate SkillGuard numbers for your employees via the platform.

If you need help with registration or technical access issues, contact the SkillGuard for Utilities Help Desk for support.

What information do I need to provide when booking training?

When booking employees onto Thames Water Safety Passport training, the training provider will need each delegate’s SkillGuard number, date of birth, and surname so they can correctly update the SkillGuard record once training is complete.

What happens if a delegate doesn’t have a SkillGuard number on the day of training?

A delegate can attend and ECI Hub Thames Water Trainging session without a SkillGuard number. However, if a delegate cannot demonstrate a valid SkillGuard number, their competency cannot be recorded against their SkillGuard record. The qualification will not be awarded until they have completed the course AND provided us with their SkillGuard number.

Does a SkillGuard card expiry date mean the competency has expired?

Not necessarily. The card expiry date shown on a SkillGuard card is not the same as the competency expiry date. This is a common source of confusion, so please check the competency record itself (not just the card) to confirm whether Thames Water Safety Passport training is still valid. Passport training is generally valid for 3 years from the date of training.

Where can I get more help?

For more detail on the requirements, see Thames Water Essential Standard 9 (SkillGuard for Utilities and Thames Water Safety Passport Training Requirements), or the Thames Water Health and Safety Hub.

SkillGuard for Utilities platform support: contact the SkillGuard for Utilities Help Desk
Contact ECI Hub at support@eci-hub.co.uk

Service: Thames Water Safety Passport
Requirement: Mandatory for TW operational site access (ES-9)
Format: Live online
Duration: Half-day
Cost: £75 + VAT
System: Recorded in SkillGuard for Utilities
Validity: 3 years
Prerequisites: Active SkillGuard number (issued by employer)
On-site training: Available for groups

Related Courses

La entrada Thames Water Safety Passport – SkillGuard FAQ se publicó primero en ECI-Hub.

The Importance Of Design Choices To Shape Safety

kirsty — Tue, 07 Apr 2026 09:02:08 +0000

INSIGHTS

The importance of design choices to shape safety

In high-hazard industries, early design choices shape safety, compliance and operational success for years to come. Strong planning, clear standards, and engaged expertise ensure projects run smoothly, meet compliance from the outset, and deliver long-term value. We’ve worked alongside engineering teams across oil and gas, power, nuclear, water treatmentand renewables, witnessing how proactive design approaches transform outcomes.

The Challenge

High-hazard facilities face a fundamental tension: design decisions made early, often under time and budget pressure, carry consequences that last the entire operational lifecycle. Errors or omissions at the design stage are far more costly to resolve later. Without structured assurance from the outset, projects risk non-compliance, rework, and long-term safety vulnerabilities.

5 questions to ask yourself to strengthen design assurance

When supporting design teams, we focus on planning and verification, the twin pillars of safe and reliable outcomes. To guide projects, we ask five key questions:

Planning foundations — Have all relevant standards (IEC 60079, IEC 61511, EI15, SR25) been identified, and has a provisional Hazardous Area Classification (HAC) been developed to inform safer design?
Risk awareness — Are risk boundaries defined, and is there a review process to keep risk assessments and HAC current as design evolves?
Competence assurance — Are team members demonstrably competent in the standards they apply, with roles and responsibilities clearly documented?
Design appraisal — Has the design been reviewed for practicality, fit for purpose, and equipment suitability, with assumptions documented and traceable?
Independent verification — Is there dedicated time and budget for independent review to confirm compliance and strengthen assurance?

Positive design practices we recommend

Plan compliance from the start, integrating standards into early design decisions.
Use provisional HACs to guide inherently safer plant design and inform equipment selection.
Apply the hierarchy of control (open air, LEV, MEV) to optimise solutions.
Consider different protection concepts (for example, Intrinsically Safe vs Flameproof) for the most effective and maintainable option.
Confirm all safety device and equipment certifications at the purchasing stage.
Keep documentation current as the project evolves, maintaining alignment between safety, engineering, and operational goals.
Prioritise competence verification at every stage of the lifecycle.

What the standards say

Standards such as IEC 61511 (Functional Safety) and IEC 60079 (Explosive Atmospheres) are clear: safety is a lifecycle responsibility, and the design phase sets the foundation for everything that follows. Core requirements include conducting hazard and risk assessments early, developing clear Safety Requirement Specifications (SRS) and SIL assessments, engaging competent personnel throughout, selecting and certifying equipment that aligns with intended use, and building independent verification into the process.

Would you like to take a closer look at your design process?

Download our Design Appraisal Checklist to support planning, design reviews, and independent verification in your next high-hazard project.

Related Resources

Insights

Designing for DSEAR Compliance

January 29, 2026 No Comments

Most DSEAR problems don’t happen because people ignore the regulations. They happen because of small, early decisions often made before anyone realises their long-term impact. ...

La entrada The Importance Of Design Choices To Shape Safety se publicó primero en ECI-Hub.

Hazardex Live 2026

kirsty — Wed, 25 Feb 2026 11:01:27 +0000

ECI-Hub At Hazardex Live 2026

We were honoured to be invited to present at HazardEx Live in Harrogate in February 2026. The event was an insightful few days of sharing insights, presenting our expereinces and absorbing lots of learnings from other professionals across the industry.

Below, you’ll find our key takeaways, useful resources from the event, training opportunities and ways to get in touch.

ECI-Hub Key Takeaways

The industrial landscape is changing – with change comes risk and also the opportunity to shape the competency of our workforce and standardise training programmes to enable cross sector skills.
AI – It’s here and its not going away soon. When deploying any software it is imperative that engineers continue to navigate the world of “grey” and deploy effective engineering judgement.
Engineering projects with DSEAR aspects often encounter issues because of small, early decisions often made before anyone realises their long-term impact. Graham Doggett from ECI Hub explored this exact topic in his session on Designing for DSEAR Compliance. If you would like a copy of these slides you can download them in the resources section below.

HazardEx Resources

To help you get the most out of Hazardex Live 2026, we’ve pulled together a collection of useful resources, highlights and materials from the event:

Hazardous Area Training with ECI- Hub

Our full 2026 CompEx training schedule is now available for Heathrow training centre for those planning the year ahead:

If you’d like to find out more about our courses, or arrange a call with one of our trainers to discuss what would benefit you or your team most, please contact us.

Supporting Safer Futures

At ECI-Hub, safety begins with competence.

We turn standards into understanding and training into measurable capability.
Every engineer, operator, and leader deserves the knowledge and confidence to make safe decisions — and we make that possible.

support@ecfio.co.uk

01932 963463

www.eci-hub.co.uk

La entrada Hazardex Live 2026 se publicó primero en ECI-Hub.

Case Study – Ex Awareness

Jon — Wed, 11 Feb 2026 11:50:08 +0000

CASE STUDY

Hazardous Area Training – CompEx Awareness Delivered On-site

Are the people working in your hazardous areas fully aware of the risks they are exposed to and the controls that keep them safe?

A client ** can we say who?/ what industry/some more details** operating in hazardous areas required structured EX Awareness training for personnel regularly working in potentially explosive atmospheres.

The objective was to improve risk awareness, reinforce safe behaviours and ensure personnel understood how hazardous area controls apply to their day-to-day activities.

The client wanted delivery that was practical, relevant, and aligned to their ***can we outline what the specific site rilsk are**specific site risks.

The Challenge

The client operated within classified hazardous areas where explosive atmospheres could be present during normal or foreseeable abnormal conditions. Several members of their team were required to enter these environments as part of routine operations and maintenance activities.

They did not require installation or inspection certification. However, they did require structured awareness of:

Hazardous area zoning and what it means in practice
Sources of ignition and how they arise
The purpose of Ex protection concepts
The behaviours and decisions that prevent escalation

For the engineering manager and duty holder, the risk exposure was clear. Personnel working in hazardous areas without appropriate awareness increases the likelihood of unsafe acts, equipment misuse, and unintended ignition risk.

At the same time, the business needed to control downtime, travel costs, and operational disruption.

The requirement was straightforward: deliver technically sound EX Awareness training that was directly relevant to their plant, without unnecessary impact on production.

The Solution

We began with a focused discussion to understand the client’s hazardous area classifications, operational activities, and the experience profile of their personnel.

This allowed us to tailor the session to their specific risk environment rather than deliver a generic awareness course.

Training was delivered on site and provided several practical advantages:

No travel or accommodation costs
Minimal downtime for operational teams
Training scheduled around shift patterns
Immediate reference to real plant and hazardous locations

During the session, discussions were anchored to the client’s actual assets and work activities. We explored how explosive atmospheres could arise within their process, what controls were in place, and how individuals contribute to maintaining those controls.

This ensured the learning was grounded in operational reality and aligned with recognised hazardous area principles.

The Impact

The client achieved measurable operational benefits:

Improved confidence among personnel entering hazardous areas
Clearer understanding of ignition risk and control measures
Greater alignment between site practice and hazardous area intent
Reduced disruption compared to off-site training

For managers and duty holders, the outcome was reassurance.

They could demonstrate that personnel working within classified areas had received structured awareness training contextualised to their own plant. This strengthened competence, supported compliance expectations, and reinforced safe decision-making at the point of work.

Most importantly, the training increased practical understanding rather than simply transferring information.

Book Training or Speak to the Team

If you are responsible for teams working in hazardous areas, structured EX Awareness training provides a practical layer of risk control.

We deliver tailored sessions at your site, aligned to your hazardous area classifications and operational environment. This approach minimises disruption while strengthening competence where it matters most.

Contact us to arrange a discussion about your plant, your personnel, and how on-site EX Awareness training can support safe work in your hazardous areas.

Related Resources

Insights

Designing for DSEAR Compliance

January 29, 2026 No Comments

Most DSEAR problems don’t happen because people ignore the regulations. They happen because of small, early decisions often made before anyone realises their long-term impact. ...

La entrada Case Study – Ex Awareness se publicó primero en ECI-Hub.

Case Study Template

kirsty — Wed, 04 Feb 2026 10:52:32 +0000

Case Study Template

CASE STUDY

Title

Introduction

A concise and engaging intro paragraph or couple of sentences.

Purpose: Set the scene and give context.

Outline why the reader should care and who this is for.

Content to include:

Who the client or project is (brief background).
The industry or context if relevant.
A one liner of what the case study is about.

The Challenge

Purpose: Explain the problem the client faced. Why ECI-Hub was required.

Content to include:

The main pain points or obstacles.
Why this problem was significant (impact on business, users, or something else).
Any constraints or complications that made the challenge harder.

The Solution

Purpose: Show how ECI-Hub helped the client addressed the challenge.

Show the reader what we do at ECI-Hub.

Content to include:

The strategy, approach used
How long it took
Any key actions or steps taken.
Any innovative or unique solutions
Anything that might set ECI-Hub apart from other competitors

The Impact

Purpose: Demonstrate the results and value delivered by ECI-Hub.

Content to include:

Measurable outcomes (numbers trained, time saved, etc.)
Any graphs, stats etc.
Any client feedback or testimonials

The Call To Action

Purpose: Guide the reader on what to do next (book a training course/ contact us about consultancy work)

Tell the reader “what now”.

Content to include:

Contact our consultants/up coming training dates/download this resource etc.
Reinforce the benefit of taking that action (tie it to the success shown in the case study).
Keep this section short, clear, and actionable.

Related Resources

Insights

Designing for DSEAR Compliance

January 29, 2026 No Comments

Most DSEAR problems don’t happen because people ignore the regulations. They happen because of small, early decisions often made before anyone realises their long-term impact. ...

La entrada Case Study Template se publicó primero en ECI-Hub.

Designing for DSEAR Compliance

kirsty — Thu, 29 Jan 2026 12:28:38 +0000

Designing for DSEAR Compliance

INSIGHT

Why The Design Stage Matters

Most DSEAR problems don’t happen because people ignore the regulations. They happen because of small, early decisions often made before anyone realises their long-term impact.

On many projects, DSEAR is assumed to be something that will be picked up later. Sometimes it’s treated as an operational issue. Sometimes hazardous area classification is delayed until layouts or equipment are already fixed. Sometimes responsibility isn’t clear, and everyone assumes someone else is covering it.

By the time these gaps are noticed, the project has usually moved on. Equipment has been specified or installed, assumptions are hard to undo, and compliance becomes reactive. Fixing the problem then means redesign, rework, delay or accepting a level of risk that no one is really comfortable with.

This presentation looks at DSEAR the way they play out in real projects. It follows the project lifecycle from early design through to operation, showing how risk assessment, hazardous area classification, equipment selection and competency management connect.

The content within the presentation is grounded in real experience from projects across wastewater treatment, power generation and gas systems. It reflects situations where DSEAR was considered too late, equipment was procured before the basis of safety was clear, or changes were made without proper management of change and contrasts them with projects where early coordination led to safer, more controlled outcomes.

What you’ll discover in this presentation:

Why early DSEAR thinking consistently leads to safer and more practical designs
How DSEAR responsibilities evolve across the project lifecycle
Where hazardous area classification adds the most value (and where it’s often left too late)
Common design and procurement mistakes seen on real projects
Simple steps that could have prevented costly delays, rework, and non-compliance

Author: Graham Doggett

Hazardous Area Trainer and Consultant

Related Resources

Sorry, we couldn't find any posts. Please try a different search.

La entrada Designing for DSEAR Compliance se publicó primero en ECI-Hub.

Buncefield Disaster

kirsty — Wed, 28 Jan 2026 15:22:05 +0000

Buncefield: Lessons for Today’s High‑Hazard Industries

INSIGHT

What’s The Most Effective Way To Improve Integrity Across The Board?

The Buncefield explosion remains one of the largest peacetime incidents in Europe. A failure of level control allowed a petrol tank to overfill undetected for several hours, forming a dense vapour cloud that drifted off-site and ignited with devastating force – registering 2.4 on the Richter scale and causing over £1 billion in damage.

Two decades later, Buncefield’s technical and organisational lessons continue to shape UK process safety guidance on overfill protection, secondary containment, vapour cloud explosion hazards and leadership accountability. Yet many new engineers, operators, apprentices and contractors joining the sector today have never heard of the incident.

This free in-depth Hazardex article reflects on the enduring lessons from Buncefield and how organisations can maintain corporate memory to prevent repeat disasters. You’ll learn:

How the Buncefield disaster happened and why its causes still appear in audits today.
Post-incident improvements that reduce risk only if actively maintained.
Emerging threats, from ageing assets to a retiring workforce, that erode safety gains.
Three critical questions every organisation should ask about major-accident hazards.
Five practical actions to preserve safety knowledge and keep your teams aware of why safeguards exist

Author: Jon Wallis

Managing Director of ECFIO Engineering Ltd. / ECI-Hub

Related Resources

Insights

Tank Storage Association & ECI Hub (Podcast)

July 1, 2026 No Comments

To mark the 20th anniversary of the Buncefield explosion, ECI-hub, in partnership with the Tank Storage Association (TSA), have launched a new animated case-study video ...

Insights

Buncefield Disaster (Video)

January 22, 2026 No Comments

To mark the 20th anniversary of the Buncefield explosion, ECI-hub, in partnership with the Tank Storage Association (TSA), have launched a new animated case-study video ...

La entrada Buncefield Disaster se publicó primero en ECI-Hub.

Buncefield Disaster (Video)

Jon — Thu, 22 Jan 2026 11:30:44 +0000

Buncefield Disaster

New Animated Buncefield Case Study Launched on 20th Anniversary to Preserve Critical Safety Lessons

ECI-hub and Tank Storage Association release powerful learning resource for COMAH sites, storage terminals and high-hazard industries.

To mark the 20th anniversary of the Buncefield explosion, ECI-hub, in partnership with the Tank Storage Association (TSA), have launched a new animated case-study video that brings the events of 11 December 2005 vividly to life as an engaging, practical training tool.

The explosion remains one of the largest peacetime incidents in Europe. A failure of level control allowed a petrol tank to overfill undetected for several hours, forming a dense vapour cloud that drifted off-site and ignited with devastating force – registering 2.4 on the Richter scale and causing over £1 billion in damage.

Jon Wallis, Founder of ECI-hub, said: “Many senior leaders in process industries remember Buncefield. What concerns me is that most new entrants cannot explain what happened or why multiple layers of protection failed simultaneously. This animation is designed to share the learning to prevent incidents like these happening again.”

How the Layers of Protection Failed

Using clear animation and a simple “Swiss Cheese” model, the short video traces the incident step-by-step:

Asset Integrity & Instrumentation – A stuck automatic tank gauge and a non-functional independent high-high level switch allowed uncontrolled overfilling.
Secondary & Tertiary Containment – Bunds and drainage systems were not leak-tight; risk assessments had assumed they were.
Hazard Awareness – The possibility of a large, unconfined vapour cloud explosion had been overlooked in favour of pool-fire scenarios.
Human Factors & Safety Culture – Alarm flooding, inadequate shift handover, low staffing levels and normalisation of deviance all eroded situational awareness.
Emergency Response – Plans were not designed for a multi-tank vapour cloud explosion and prolonged major fire.

The video translates each failure into today’s regulatory expectations (e.g. SIL/LOPA justification, proof-testing regimes, COMAH Safety Report requirements, PSA leadership principles) and highlights early warning signs that still appear on sites today.

If you would like a video like this for your site or industry – please Contact Us.

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Tank Storage Association & ECI Hub (Podcast)

July 1, 2026 No Comments

To mark the 20th anniversary of the Buncefield explosion, ECI-hub, in partnership with the Tank Storage Association (TSA), have launched a new animated case-study video ...

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January 28, 2026 No Comments

Buncefield: Lessons for Today’s High‑Hazard Industries INSIGHT What’s The Most Effective Way To Improve Integrity Across The Board? The Buncefield explosion remains one of the ...

La entrada Buncefield Disaster (Video) se publicó primero en ECI-Hub.

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