- Process Safety
Process Safety Awareness (PSA) – Introduction to Process Safety Principles
The “Blue Card”
Overview
Understanding process safety is critical for everyone working in high‑hazard industries—even those without direct responsibility for major hazard management. Process Safety Awareness (PSA) is a one‑day course developed to give apprentices, non‑technical staff and new employees a basic understanding of process safety principles, how they differ from occupational safety, and the important role each person plays in preventing incidents.
Participants learn about key legislation, hazard and risk identification, mitigation measures and emergency response. Real examples and interactive workshop activities illustrate the potential consequences of process safety failures and the importance of proactive safety culture.
Who Should Attend
This introductory course is aimed at:
- Apprentices and early‑career employees starting out in science or high‑hazard industries.
- Non‑process safety staff without line responsibility but who need awareness of process safety principles.
- New staff or contractors working on high‑hazard sites who require a basic understanding of process safety.
Learning Outcomes
By the end of the course, delegates will:
- Understand the basics of health and safety legislation in high‑hazard industries.
- Recognise the difference between process safety and occupational safety, and understand the principles and control measures that keep barriers strong.
- Identify hazards and risks and be aware of hazard and risk identification measures.
- Understand mitigation measures and emergency response, including available control measures and the role of emergency response.
- Appreciate the consequences of process safety failures, using real examples to highlight potential impacts.
- Develop a shared process safety language across the business and recognise how process safety relates to their role.
Assessment & Certification
Delegates undertake an end‑of‑course assessment. Successful participants receive a Cogent certificate demonstrating their process safety awareness.
The course can be delivered directly by an approved trainer or via a train‑the‑trainer licence allowing organisations to build internal capacity. We can advise on the most suitable option for your company.
Key Info
Duration & Delivery
- Duration: One‑day course.
- Formats: Delivered on site or at an alternative venue by a highly experienced delivery partner. Open courses are also available.
Pricing & Booking
Pricing depends on the delivery option selected (direct delivery or train‑the‑trainer) and the number of delegates. Open courses are typically priced per delegate, while in‑house courses are offered for a fixed fee up to 12 delegates.
To obtain a quotation or discuss licensing options, contact ECFIO at 01932 963 463 or email support@ecfio.co.uk.
Key Info
Water - Area Manager
“The E-learning is a great alternative to travelling to a classroom. We were able to sit the training while we waited for the weather to clear up. The team are very helpful, it was nice to be able to pick up the phone and speak to a real person – Thanks for your help Clio!”
Course Content
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Benefits for Learners and Managers
- Foundation for safety culture: Establishes a common language and awareness of process safety across the workforce.
- Improved compliance: Supports regulatory requirements and industry standards set by the PSMCPB.
- Flexibility in delivery: Choose between direct delivery or train‑the‑trainer licensing to suit organisational needs.
- Reduced risk of incidents: Ensures staff understand their role in preventing accidents and responding effectively when things go wrong.
Course Content
- Introduction to process safety – definitions, key concepts and differentiation from occupational safety.
- Legislation and standards – overview of health and safety legislation relevant to high‑hazard industries.
- Hazard and risk identification – tools and techniques for recognising hazards and assessing risks.
- Mitigation measures and emergency response – understanding available mitigation measures and the role of emergency response.
- Consequences of process safety failures – case studies and workshop activities illustrating real-world impacts.
Key Information
Course Outcomes
- Understand process safety principles and how they differ from occupational safety.
- Recognise hazards, risks and mitigation measures.
- Appreciate the role of emergency response and legislation.
- Recognise the consequences of process safety failures.
- Develop a common process safety language and identify how it relates to their role.
Who Should Attend
- Apprentices and early‑career employees in high‑hazard industries.
- Non‑process safety staff without line responsibility.
- New staff or contractors requiring process safety awareness
Delivery & Pricing
- Duration: One day.
- Formats: On site, alternative venue or open courses. Train‑the‑trainer licensing available.
- Pricing: Available on application; contact us for details.
Certification & Recognition
- Cogent certificate upon successful completion of the end‑of‑course assessment.
- Meets training standards set by the Process Safety Management Competence Programme Board.
- Supports induction and ongoing development of staff in high‑hazard industries.
FAQs
A one‑day introductory programme that provides apprentices, non‑technical staff and new employees with a basic understanding of process safety principles, legislation, hazard identification, mitigation measures and emergency response.
Apprentices, early‑career employees, non‑process safety staff and contractors working on high‑hazard sites.
The course can be delivered directly on site or at an alternative venue. A train‑the‑trainer licence is also available for organisations wishing to deliver the course internally.
Yes. Delegates complete an end‑of‑course assessment and receive a Cogent certificate upon successful completion.
Contact ECFIO at 01932 963 463 or email support@ecfio.co.uk for pricing and to schedule a course or train‑the‑trainer session.
For more information or to book your place, contact the ECFIO team on 01932 963463 or email support@ecfio.co.uk.